How to make Wireless Power Transfer system for phones, dc motors, and LEDs

(Last Updated On: June 16, 2021)

Wireless Power transfer

Wireless Power Transfer:

In this tutorial, you will learn how to make a wireless power transfer system using basic electronics components. With this wireless power transfer system, we will not only power up some LEDs at shorter and longer distance, but we will also power up some DC motors without any physical wiring between the transmitter and receiver side, so, this means if you can wirelessly power up these dc motors then you can also charge your cell phones wirelessly. I will also explain different factors which greatly affects the Power transmission range and you will practically see everything in action. Without any further delay, let’s get started!!!


What is Wireless Power Transfer?

Wireless power transfer (WPT) or wireless energy transmission is the transmission of electrical power from a power source to a consuming device without using solid wires or conductors. It is a generic term that refers to a number of different power transmission technologies that use time-varying electromagnetic fields. Wireless transmission is useful to power electrical devices in cases where interconnecting wires are inconvenient, hazardous, or are not possible. In wireless power transfer, a transmitter device connected to a power source, such as the mains power line, transmits power by electromagnetic fields across an intervening space to one or more receiver devices, where it is converted back to electric power and utilized.

Wireless power techniques fall into two categories, non-radiative and radiative. In near-field or non-radiative techniques, power is transferred over short distances by magnetic fields using inductive coupling between coils of wire or in a few devices by electric fields using capacitive coupling between electrodes. Applications of this type are electric toothbrush chargers, RFID tags, smartcards, and chargers for implantable medical devices like cardiac pacemakers, and inductive powering or charging of electric vehicles like trains or buses. A current focus is to develop wireless systems to charge mobile and handheld computing devices such as cellphones, digital music player and portable computers without being tethered to a wall plug. With the radiative or far-field techniques, also called power beaming, electrical energy is transmitted by beams of electromagnetic radiation, like microwaves or laser beams. These techniques can transport energy longer distances but must be aimed at the receiver. Proposed applications for this type are solar power satellites, and wireless powered drone aircraft. An important issue associated with all wireless power systems is limiting the exposure of people and other living things to potentially injurious electromagnetic fields (see Electromagnetic radiation and health).

Wireless Power transfer

“Wireless power transmission” is a collective term that refers to a number of different technologies for transmitting power by means of time-varying electromagnetic fields. The technologies, listed in the table below, differ in the distance over which they can transmit power efficiently, whether the transmitter must be aimed (directed) at the receiver, and in the type of electromagnetic energy they use: time varying electric fields, magnetic fields, radio waves, microwaves, or infrared or visible light waves.

In general a wireless power system consists of a “transmitter” device connected to a source of power such as mains power lines, which converts the power to a time-varying electromagnetic field, and one or more “receiver” devices which receive the power and convert it back to DC or AC electric power which is consumed by an electrical load. In the transmitter the input power is converted to an oscillating electromagnetic field by some type of “antenna” device. The word “antenna” is used loosely here; it may be a coil of wire which generates a magnetic field, a metal plate which generates an electric field, an antenna which radiates radio waves, or a laser which generates light. A similar antenna or coupling device in the receiver converts the oscillating fields to an electric current. An important parameter which determines the type of waves is the frequency f in hertz of the oscillations. The frequency determines the wavelength λ = c/f of the waves which carry the energy across the gap, where c is the velocity of light.

Wireless power uses much of the same fields and waves as wireless communication devices like radio, another familiar technology that involves power transmitted without wires by electromagnetic fields, used in cellphones, radio and television broadcasting, and WiFi. In radio communication the goal is the transmission of information, so the amount of power reaching the receiver is unimportant as long as it is enough that the signal to noise ratio is high enough that the information can be received intelligibly. In wireless communication technologies generally only tiny amounts of power reach the receiver. By contrast, in wireless power, the amount of power received is the important thing, so the efficiency (fraction of transmitted power that is received) is the more significant parameter. For this reason wireless power technologies are more limited by distance than wireless communication technologies.

The transmitter circuit contains the following components:

  1. copper coil
  2. 100nf
  3. bd139
  4. 5.6k
  5. 4.7nf
  6. 1nf


Wireless Power Transfer Circuit:

Wireless Power transfer

This is the transmitter side circuit diagram. While

Wireless Power transfer

This is the receiver side circuit diagram used to power up small dc motors and to charge the cell phones. For powering up the LEDs we won’t need this circuit but a small resonant capacitor which I will explain in a minute.

Wireless Power transfer PCBs:

Wireless Power transfer

You can also build the same project on breadboard and you can also use a veroboard to solder all the components but for the beginners it’s a bit difficult because there are high chances of short circuits, so I decided to design my own PCBs.

Download the Gerber Files



 Making of the Wireless Power Transfer System:

As you can see, on the PCBs the components parts numbers are clearly mentioned. So, I simply started off by placing the components and then completed the soldering job carefully. After I was done with the soldering I checked the short circuit and continuity using a digital multimeter. I completed the soldring job in 10 to 15 mints.

Wireless Power transfer

Our receiver and transmitter circuits are ready. First we will start with the Transmitter side, we will make a coil for this and then we will test this with different LEDs to explain things that I believe you should know.

Select a pipe or any other object with 4 inches diameter and you will need 22SWG laminated copper wire.

Wireless Power transfer

My two copper coils are ready each one having 10 turns. Next, we are going to connect these two coils, pay a very close attention because this is really an important step. I explained this in the video. Link to the Video tutorial is given at the end of this article.

Wireless Power transfer


Your coil should look something like this, before soldering the coil don’t forget to remove the insulation from the copper wires. Our transmitter side is ready, the coil has been soldered and now it’s ready for its initial testing.

Wireless Power transfer

Now to explain some of the basic things, I am going to test this transmitter side circuit which can be powered up using 5 to 6 volts with these different coils to which LEDs and resonant capacitors are connected.

Secondary coils need resonant capacitors, without it, the maximum transmission distance would be much smaller. If your secondary coil consists of 5 turns then you can use 15nF capacitor, if 10 turns then you can use 1nF, and if your secondary coil has 25 turns then you can try 200 to 300 nF. You can try different capacitor values between 1nF and 300nF. You can also try different diameter coils, in this project I am using 4 inches and 3 inches diameter coils. You can also test coils with different number of turns; in this project, I used coils with 10 turns, 15 turns,  20 turns, and 25 turns.

There is also another factor that greatly affects the maximum wireless power transfer range and that is the voltage dropped by the load connected with the secondary side. So, I say the lower is the voltage drop the better it is. So, let’s go ahead and start the testing and then I will explain things accordingly.

LEDs Voltage Drop Table:

Wireless Power transfer

  1. Red color LED has a voltage drop of 1.8 (Other ranges 1.7-2.2)
  2. Orange color LED has a voltage drop of 2 (Other ranges 2-2.1)
  3. Yellow color LED has a voltage drop of 2.3 (Other ranges 2.1-2.3)
  4. Green color LED has a voltage drop of 3.5 (Other ranges 2.1-4)
  5. Blue color LED has a voltage drop of 3.6 (Other ranges 3.5-4)
  6. White color LED has a voltage drop of 4 (Other ranges 3.3-4)

All these different color LEDs have different voltage drops as you can see in the LEDs voltage drop table. Red LED has the lowest voltage drop of 1.8 volts. So, technically the Red LED should light up at a greater distance, but the voltage drop is not the only factor that affects the transmission range. For the demonstration purposes I will only use the Red, Yellow, and Green color LEDs.


Crystal Type yellow Color LED:

Wireless Power transfer

So, first let’s start with this crystal type yellow color LED to which a 15nF capacitor is connected. The coil diameter is 3 inches and has 15 turns. This crystal type LED is quite different from the other 3 LEDs, but anyways, the range of this LED is quite impressive and lights up very brightly, you can try different diameter coils, different value capacitors, and of course you can use a smaller LED this will further increase the range. For the practical demonstration watch video given at the end of this article.

Normal Green Color LED:

Wireless Power transfer

Now, let’s check this Green color LED to which a 10nF capacitor is connected. The coil diameter is 4 inches and has 25 turns… Although the voltage drop of the Green LED is greater than the Yellow Color LED but still the Green LED lights up at longer distance than the Yellow Color LED. We will see if this can beat the Red color LED which has the minimum voltage drop.

Wireless Power transfer


Normal Yellow Color LED:

Wireless Power transfer

Now, let’s check this Yellow color LED to which a 10nF capacitor is connected. The coil diameter is 3inches and has 20 turns. This is the normal type yellow color LED while the previous one was the crystal type LED. For the practical demonstration watch video given at the end of this article.

Normal Red Color LED:

Wireless Power transfer

Now, let’s check this Red color LED to which a 27nF capacitor is connected. The coil diameter is 4inches and has 10 turns.

Wireless Power transfer

I was able to power up all these LEDs wirelessly, for practical demonstration watch video tutorial.

You might have noticed one thing, the Red led is much brighter as compared to the other LEDs. You know why? It’s just because of the voltage drop. As you can see in the table given above the voltage needed to power up the Red color LED is lower than all the other color LEDs. We may light up this LED at a longer distance from the transmitter by simply increasing the number of turns to 25 and then attaching a 103k or 10nF capacitor will do the job.

Although the Red led has the lowest voltage drop which is 1.8 volts and the Green LED has the voltage drop around 3.5 volts, but still the green LED has the maximum range. This is due to the increased number of the coil turns and the capacitor value which is 10nF. While the capacitor connected with the Red led is 2A273J or 27nF and the number of coil turns are 10. So, this is the reason we get maximum range with the Green LED. So, the Green LED is the winner. One more thing that I would like to mention is that, you can use foil and ceramic type capacitors. Enough with the LEDs testing now it’s time to check our wireless power transfer system with some DC motors.

Wireless Power transfer



The receiver side circuit has a coil which has 25 turns and is 4 inches in diameter. First let’s start with this small vibrator motor. You will see in the video, I successfully powered up this small vibration motor using my Wireless Power Transfer System.

Wireless Power transfer

I also powered up this small Brushed DC motor which is normally used in small RC planes and quadcopters. One more thing that I found out while performing the tests is that when you place a copper sheet between the two coils then the wireless power transfer system fails.

Wireless Power transfer

This is simply amazing, we can wirelessly power up LEDs and small DC motors. With this whole setup you can also wirelessly charge your cell phones. You can further improve the overall performance by simply changing the capacitor values, coil sizes, and turns. You can further reduce the size by using SMD type electronics components.


Watch Video Tutorial:

 

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About the Author: Engr Fahad

My name is Shahzada Fahad and I am an Electrical Engineer. I have been doing Job in UAE as a site engineer in an Electrical Construction Company. Currently, I am running my own YouTube channel "Electronic Clinic", and managing this Website. My Hobbies are * Watching Movies * Music * Martial Arts * Photography * Travelling * Make Sketches and so on...

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