Arduino IR Remote based Fan speed controlling, Library, circuit, & code

(Last Updated On: August 7, 2019)

Arduino IR Remote

Description:

Arduino IR Remote- In this Tutorial, you will learn how to control the speed of a dc Fan using IR remote, Optocoupler, TIP122, IR Sensor and Arduino Uno or Mega. In this Tutorial, you will also learn how to find the IR codes of any remote controller. Besides the computer DC Fan speed controlling, this project can also be used to control the speed of any dc motor. For higher loads, only the TIP122 will be replaced with the MOSFET, while the rest of the programming and connections remains the same. In this tutorial, you will also learn how to isolate the controller side from the load side.  This Tutorial covers

  1. Finding the Hex values of IR remote buttons
  2. Complete Circuit Diagram explanation
  3. Interfacing
  4. IR Remote library Arduino download link.
  5. Programming and finally
  6. Testing,


Let’s get started!!!

The components and tools used in this project can be purchased from Amazon, the components Purchase links are given below:

Arduino Uno: https://amzn.to/2tVz1vu
Mega 2560: https://amzn.to/2ze1kdu
IR remote and sensor: https://amzn.to/2OFlDEv
Optocoupler: best offer https://amzn.to/2PO7dBF
Computer DC Fan: https://amzn.to/2pqiqgG
Potentiometer: https://amzn.to/2JSLbfg
330-ohm resistors pack: https://amzn.to/2NtlAeh
5v 2A adaptor: https://amzn.to/2GsNfcw
2n2222 NPN transistors: https://amzn.to/2EmXsIb
10k Resistor: https://amzn.to/2KTd6OW
lm7805 Voltage Regulator: https://amzn.to/2IZEl5x
330-ohm resistors pack: https://amzn.to/2NtlAeh
female DC power jack socket: https://amzn.to/2KEo1gt
470uf capacitors: https://amzn.to/2xDCOzf
5×7 cm Vero board: https://amzn.to/2OHGbvn
female headers: https://amzn.to/2zqmtiJ
connection wires: https://amzn.to/2DpBuW7
Super Starter kit for Beginners: https://amzn.to/2KJvmKG
Jumper Wires: https://amzn.to/2KMoVXs
Bread Board: https://amzn.to/2MS4q8X
12v Adaptor: https://amzn.to/2Ntr6h1
PCB plate: https://amzn.to/2IUwpCt
Variable Supply: https://amzn.to/2MT4Qfj
Digital Multimeter: https://amzn.to/2Nvft9i
Vero Board / stripboard: https://amzn.to/2MTf9jD
Soldering iron kit: “best” You guys should definitely purchase this: https://amzn.to/2zfoNuJ
Solder wire: https://amzn.to/2ufUMWf
Wire Stripper: https://amzn.to/2KOqxfU
wirecutter: https://amzn.to/2ucIq14
PCB small portable drill machine: https://amzn.to/2Nu62XF


About the Optocoupler or Opto-isolator or a Phototransistor:

We can control the speed of a dc motor or Fan using only a transistor or MOSFET without using the Optocoupler or Opto-isolator. The best designing practice is to always add protection in an electrical circuit. To perfectly isolate the controller side from the Fan or Motor side we need to use such type of a device that can protect our controller from any damage if in case there is any short circuit. Let’s dig deeper for the best understanding.

Arduino IR Remote

We know about Transformers that they can not only provide a step-down (or step-up) voltage, but they also provide “Electrical Isolation” between the higher voltage on the primary side and the lower voltage on the secondary side.

In other words, transformers isolate the primary input voltage from the secondary output voltage using electromagnetic coupling and this is achieved using the magnetic flux circulating within their laminated iron core

Arduino IR Remote

But we can also provide electrical isolation between an input source and an output load using just light by using a very common and valuable electronic component called an Optocoupler.


Arduino IR Remote

The basic design of an Optocoupler or Phototransistor, also known as an Opto-isolator, consists of an LED that produces infra-red light and a semiconductor photo-sensitive device that is used to detect the emitted infra-red beam. Both the LED and photo-sensitive device are enclosed in a light-tight body or package with metal legs for the electrical connections.

Arduino IR Remote

Assume a photo-transistor device as shown. Current from the source signal passes through the input LED which emits an infra-red light whose intensity is proportional to the electrical signal.

This emitted light falls upon the base of the photo-transistor, causing it to switch-ON and conduct in a similar way to a normal bipolar transistor.


EL817 Phototransistor Photocoupler:

Arduino IR Remote

This is EL817 Phototransistor, Photo Coupler or Optocoupler or you can also call this Opto-isolator. The EL817 can be easily interfaced with the Arduino and is used to provide electrical isolation which I will explain in a minute. Let’s have a look at its datasheet.

Arduino IR Remote

The EL817 series of devices each consist of an infrared emitting diode, optically coupled to a phototransistor detector.

On the right side, we have the schematic symbol

Pin number1 is the Anode

Pin number2 is the Cathode

Pin number3 is the Emitter and

Pin number4 is the Collector


Arduino IR Remote

Its maximum collect current IC is 50 milli amps

And collector to emitter voltage can be up to 35 volts.

Arduino IR Remote

The forward voltage, which is the voltage needed to turn on the infrared led the typical voltage is 1.2volts and the maximum voltage is 1.4 volts. And its forward current is 20 milliamps.

As we are going to control this Optocoupler using Arduino Uno, and you know that the voltage available on any pin is 5v when turned on. This 5v can damage the infrared led, so for this, we need to use a current limiting resistor in series with the LED. Let’s find out the value of this resistor.



From the datasheet

The typical voltage is 1.2 volts and the forward current is 20 milliamps.

Using the ohms law

V = IR

R = V / I

R =  ( 5 – 1.2 )  / 20 milli amps

R = (3.8 x 1000 )/ 20

R = 3800 / 20

R = 190 ohms

The nearest value is 220 ohms, while at this time I have 330 ohm resistor, so I am going to use this resistor.

So, that’s all, about the Optocoupler and I am sure now you know the basics. Now let’s have a look at the specifications of the CPU Fan that we will be using in this project.

About the Computer CPU Fan:

Arduino IR Remote

As you can see it needs 12v and 1.6Amps. To control the speed of this Fan we need a MOSFET or a transistor which can handle 1.6Amps. Well, I have TIP122 transistors lying around, let’s have a look at this datasheet.


This is the TIP122 NPN Transistor.

Arduino IR Remote

Arduino IR Remote

As you can see this can handle up to 5Amps, but we will need a pretty cool heat sink.  As we need 1.6amps while this transistor can handle up to 5Amps so this transistor is going to work just fine.


This transistor can handle a maximum of 100 volt Dc, and the emitter-base voltage is 5Vdc. It means this transistor can be controlled using any microcontroller. Now we are sure that this transistor can be used to control this fan.

TIP122 Pinout:

Pin number1 is the base.

Pin number2 is the collector

And pin number3 is the emitter.

We covered almost all the basics before I discuss the complete circuit diagram; first, let’s find the keycodes of the IR remote using Arduino Uno.

IR Remote Sensor Pinout and Remote Control:

In the Following Picture you can see the IR Remote Sensor and Remote control. The IR sensor interfacing with the Arduino is really simply.

Arduino IR Remote

As you can see its has three male headers, G…R…and Y. G is the Ground and will be connected with the Arduino’s ground, R will be connected with Arduino’s 5v and y will be connected with Arduino’s pin number 11.


Finding the key codes of the Remote controller:

We can use the IR Remote controller to control the speed of the DC Fan or Motor only if we know the keycodes of the IR Remote.

Let’s find the hex values of the IR remote buttons. We will be using the volume buttons to increase and decrease the motor speed. For this connect the G pin of the IR sensor with ground…… connect the R pin of the IR sensor with 5v and connect the Y pin of the IR sensor with pin11 of the Arduino. Following is the Program used to find the Key Codes of the IR Remote.

This is the program written for finding the hex values of the IR remote.  First of all make sure that you download Irremote library, and then paste it into the Arduino’s libraries folder.

download IR Remote library: IRremote

After you upload the above program then open the serial monitor,  now you can find the hex value of any button, let’s find the hex values of the volume buttons.



Arduino IR Remote

Volume+ : FB54EA5B

Volume- : 3E3D6F9

Make sure you double-check the codes by pressing the same button two or three times. So above are the hex values of the Vol+ and Vol- which will be used in the programming.

IR Remote Arduino Fan/Motor Speed controlling Circuit Diagram:

Arduino IR Remote

This is the complete circuit diagram designed in CadeSoft eagle, if you want to learn how to make a schematic and PCB the watch the following tutorial.

 

 

On the left side, as you can see Y pin of the IR sensor is connected with pin number 11 of the Arduino, R pin of the sensor is connected with 5 volts of the Arduino Uno while the G pin of the sensor is connected with the Arduino’s Ground. A 330-ohm resistor is connected with pin number1 of the Optocoupler and the other end of the resistor is connected with pin number 5 of the Arduino or Mega. Pin 2 of the Optocoupler is connected with the Arduino’s Ground.


J1 is the dc female power jack; we will be using a separate 12v Dc power supply for the Dc Fan or Motor.  A 12v wire is connected with the fan or motor + wire. The motor ground wire is connected with the collector of the tip122 transistor, while the emitter of the tip122 transistor is connected with the ground. As tip122 is a bipolar junction transistor and it is a current-controlled device so we will need a resistor of value 10k connected with its base, while the other side of the resistor is connected with pin number 4 of the Optocoupler.  Another 10k ohm resistor is connected with pin number 4 of the Optocoupler and the other side is connected with the output of the LM7805 voltage regulator output. This 5 volt will be connected and disconnected with the tip122 base through this Optocoupler. As we know that this transistor can be turned ON using 5 volts.  The input of the LM7805 voltage regulator is connected with the 12v. a freewheeling diode is connected in reverse bias with the +Ve and ground wires of the Dc fan or motor.

As you can see clearly the left side has no physical connection with the right side and provides perfect isolation, the only medium of communication is the light.

I also tested the maximum connections using the Proteus simulation.


Arduino IR Remote

Proteus Motor control Simulation using Optocoupler and TIP122.

Download Simulation: proteus motor control using optocoupler

Arduino IR Remote
I did all the connections on the Bread Board.

IR Remote Arduino Programming:

For the step by step, explanation watch the following video Tutorial. Don’t forget to subscribe to my YouTube channel. Support my channel by liking and sharing this video. If you need any help regarding any project let me know in a comment.


Watch Video Tutorial:

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About the Author: Engr Fahad

My name is Shahzada Fahad and I am an Electrical Engineer. I have been doing Job in UAE as a site engineer in an Electrical Construction Company. Currently, I am running my own YouTube channel "Electronic Clinic", and managing this Website. My Hobbies are * Watching Movies * Music * Martial Arts * Photography * Travelling * Make Sketches and so on...

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